Technological process
Technological process
There are following processes from yarn to finished cloth
Choosing yarn: It shall pay attention to choose same lot of yarn. Otherwise, uneven dyeing is likely to occur during dyeing.
B、Weaving
C、 Dyeing
D、 Finalizing
E、Brushing (for brushed cloth)
The above processes are performed at weaving mill, dyeing factory and brushing factory.
F、Cutting: Blanking machine and mould are used to cut the cloth according to the size customer requires.
G、Warehouse entry: Cut cloth (semi-finished product) enters the warehouse..
H、Warehouse exit and printing. According to printing content, 2-person platen printing or multi-person plate-shifting printing
is adopted.
2-person platen printing refers to that 2 persons use one small platen to perform printing and it is suitable for small area,
non-positioning and single-color printings.
Plate- shifting printing refers to that multiple persons use shifting plate to work together for printing. With dial gauge
on shifting plate, it is suitable for large area, multi-color and positioning printings
Printing is one of the most important procedures of the whole manufacturing process and it involves oil color matching, plate issuance,
printing down and printing skill and so on. If oil color is not adjusted correctly, the printed cloth shall have to be dealt as defective good.
If plate issuance or printing down is not performed rightly, oil missing shall occur on the printed products. If printing power is not even
during printing, different color shades might occur on printed products, which belong to below-standard products
I、Airing: it is needed for brushing or suede collection only.
J、Embossing: According to customer’s request, copper plate is made and embossing is performed with embossing machine.
It includes full-page embossing and positioning embossing. Firstly, the embossing position of the cloth shall be adjusted on
embossing machine and test run machine is performed, then embossing is done after confirmation. This process’s normal
production speed is 4000pcs/8 hours for a skilled worker.
K、Heat-transferred printing: Transferred paper is made according to customer’s pattern, then the temperature and time are determined based on cloth type. For example: It needs 2100C and 10 seconds for knit-5 cloth while 1950C and 8 seconds for knit-8
L、Inspection: Printed products shall be inspected by quality inspector.
M、Counting and packing: After printed, the cloths shall be counted and packed in 100pcs/pp bag before sealing.
NCarton stuffing: packed products shall be put into specified shipping cartons and tapes are used to seal all over the cartons to prevent fracture or moisture during transportation.
O、 Warehouse entry
P、Warehouse exit and products delivery
Q、Tracking the goods during the whole transportation process and confirming receipt with customer.
R、Following customer’s comments and making record.
The whole process ends here.
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